Aerospace Engineering Services Outsourcing (ESO) Market Surges USD 187.5 Bn in

Aerospace Engineering Services Outsourcing (ESO) Market 2025: North America Leads, Asia Pacific Rising Fastest

According to market projections, the aerospace engineering services outsourcing (ESO) industry is expected to grow from USD 150 billion in 2024 to USD 1396.98 billion by 2034, reflecting a CAGR of 25%. North America led the aerospace ESO market with 35% share, while Asia Pacific is set to grow fastest. Design & prototyping and aerostructures segments dominated by service and application, with eVTOLs and startups expected to rise rapidly.

The aerospace engineering services outsourcing (ESO) market is forecast to grow from USD 187.5 billion in 2025 to USD 1396.98 billion by 2034, driven by a CAGR of 25% from 2025 to 2034. The growing demand for military aircrafts from the defense sector coupled with numerous government initiatives aimed at enhancing aerospace safety has boosted the market expansion.

Additionally, the increasing cases of aircraft crashes along with rapid investment by public sector entities for strengthening the aerospace and defense sector is playing a vital role in shaping the industrial landscape. The growing demand for light-weight aircrafts to deliver superior mileage is expected to create ample growth opportunities for the market players in the future.

Aerospace Engineering Services Outsourcing (ESO) Market Size 2024 -2034

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Introduction

The aerospace engineering services outsourcing (ESO) market is a prominent segment of the aerospace industry. This industry deals in providing aerospace related services across the world. There are several types of services delivered by this sector comprising of design & prototyping, testing & simulation, manufacturing support, embedded systems & avionics, MRO engineering services, systems engineering & integration and some others. It finds application in different aircraft parts including aerostructures, avionics, engines, cabin interiors, landing gear, propulsion systems, flight control systems and some others. The end-user of this sector comprises of OEMs, tier 1 suppliers, airlines & MRO providers, space agencies and startups, and some others. This market is expected to rise significantly with the growth of the aircraft manufacturing industry around the globe.

Highlights of the Aerospace Engineering Services Outsourcing (ESO) Market

  • North America generated highest revenue of the aerospace engineering services outsourcing (ESO) market with a share of 35%.
  • Asia Pacific is expected to rise with the highest CAGR during the forecast period.
  • By service type, the design & prototyping segment held the largest share of the market with 28%.
  • By service type, the embedded systems & avionics segment is expected to rise with the highest CAGR during the forecast period.
  • By application, the aerostructures segment led the market with a share of 32%.
  • By application, the cabin interiors segment is expected to grow with the fastest CAGR during the forecast period.
  • By platform type, the commercial aviation (narrow-body) segment held the largest share of the market with 40%.
  • By platform type, the urban air mobility (eVTOLs) segment is expected to rise with the fastest CAGR during the forecast period.
  • By outsourcing approach, the offshore segment held the dominant share of the industry with 61%.
  • By outsourcing approach, the onshore segment is expected to rise with a significant CAGR during the forecast period.
  • By client type, the OEMs segment led the industry with a share of 48%.
  • By client type, the space agencies & startups segment is expected to grow with the highest CAGR during the forecast period.

The major trends in this market consists of partnerships, opening of new centers and rising defense expenditure.

Partnerships

  • Several service providers are partnering with each other for developing advanced technologies to cater the needs of the aerospace sector. For instance, in March 2025, Tata Technologies partnered with One Team. This partnership is done for developing advanced software for enhancing the capabilities of the aerospace sector. (Source: Tata Technologies)

Opening of New Centers

  • Numerous market players are opening up new service centers to enhance the capabilities of the aerospace industry. For instance, in July 2024, Pratt & Whitney announced to open a new aerospace service center in Bengaluru, India. This new center is inaugurated with an aim at delivering high-quality MRO services in different parts of this nation. (Source: RTX's)

Rising Defense Expenditure

  • The government of several countries such as the U.S., Ireland, China, Russia and some others are investing heavily for strengthening the defense sector. For instance, in March 2025, the government of Ireland announced to invest around 2.5 billion euros. This new investment is done for purchasing Fouga CM170 Magister jets to enhance the defense capabilities of this nation. (Source: Aerotime)

Service Type Insights

How did the design & prototyping segment led the aerospace engineering services outsourcing (ESO) market in 2025?
The design & prototyping segment led the market with 28%. The growing investment by aerospace brands to deploy cloud-based solutions in engineering centers for designing aircraft components has boosted the market growth. Also, the rising popularity of CAD modeling & drafting and 3D modeling & virtual prototyping in the aircraft manufacturing sector is playing a crucial role in shaping the industrial landscape. Moreover, the integration of AI in aerospace designing platforms is expected to foster the growth of the aerospace engineering services outsourcing (ESO) market.

The embedded systems & avionics segment is expected to expand with the highest CAGR during the forecast period. The integration of advanced sensors and IoT in the aerospace engineering centers for enhancing aircraft designing process has boosted the market expansion. Additionally, the growing use of advanced electronics systems in modern aircrafts is shaping the industry in a positive direction. Moreover, the rising application of embedded systems in spaceships to manage navigation, critical flight functions, communication and some others is expected to propel the growth of the aerospace engineering services outsourcing (ESO) market.

Application Insights

What Made Aerostructures to be the Most Dominant Segment of the Aerospace Engineering Services Outsourcing (ESO) Market in 2025?

The aerostructures segment held the largest share of the market with a share of 32%. The rising emphasis on developing high-quality aerostructure to ensure the aircraft's structural integrity, aerodynamic efficiency, overall performance and some others has boosted the market expansion. Also, the growing use of aluminum alloys and advanced composites for manufacturing aerostructure further adds to the industrial expansion. Moreover, the increasing demand for chevron nozzle in modern jets to reduce noise and enhance fuel efficiency is expected to foster the growth of the aerospace engineering services outsourcing (ESO) market.

The cabin interiors segment is expected to rise with the fastest CAGR during the forecast period. The growing demand for luxury interiors in modern aircrafts to enhance the travelling experience of passengers has boosted the market growth. Also, the rising use of high-quality recycling seats in private jets to improve comfort level along with integration of smart technologies such as IoT and AI in aircraft cabins is further adding to the industrial expansion. Moreover, the increasing adoption of sustainable materials for developing cabin interiors in fighter jets is expected to boost the growth of the aerospace engineering services outsourcing (ESO) market.

Platform Type Insights

Why did the Commercial Aviation Segment Held the Largest Share of the Aerospace Engineering Services Outsourcing (ESO) Market in 2025?

The commercial aviation (narrow-body) segment dominated the market with 40%. The rising demand for commercial aircrafts to transport passengers from one country to another has boosted the market growth. Also, the increase in number of airline companies coupled with growing consumer preference to adopt domestic planes for short distance commutes is contributing to the industrial expansion. Moreover, the increasing demand for fuel-efficient airplanes from airline providers is expected to boost the growth of the aerospace engineering services outsourcing (ESO) market.

The urban air mobility (eVTOLs) segment is expected to grow with the fastest CAGR during the forecast period. The growing popularity of eVTOLs in densely populated areas to curb emission and mitigate traffic congestions has boosted the market expansion. Additionally, the rising use of UAVs in the defense sector to invade enemy’s territory along with rapid adoption of drones in the e-commerce sector for delivering goods in different areas is playing a vital role in shaping the industrial landscape. Moreover, partnerships and collaborations among UAM brands and AES providers to enhance the manufacturing and maintenance capabilities of electric aircrafts is expected to boost the growth of the aerospace engineering services outsourcing (ESO) market.

Outsourcing Approach Insights

What Made the Offshore Segment to Lead the Aerospace Engineering Services Outsourcing (ESO) Market in 2025?

The offshore segment led the industry with a share of 61%. The rising trend of hiring a third-party company in a different country to provide aerospace services has boosted the market expansion. Additionally, numerous benefits of offshore approaches including cost reduction, access to expertise, 24*7 operations and some others has boosted the growth of the aerospace engineering services outsourcing (ESO) market.

The onshore segment is expected to grow with a significant CAGR during the forecast period. The rising demand for cost-effective aerospace services in developing nations to enhance aircraft manufacturing process has boosted the market growth. Moreover, partnerships among aerospace companies and onshore service providers to deploy advanced technologies in engineering centers is expected to drive the growth of the aerospace engineering services outsourcing (ESO) market.

Client Type Insights

What Made OEMs to be the Most Dominant Segment of the Aerospace Engineering Services Outsourcing (ESO) Market in 2025?

The OEMs segment dominated the market with a share of 48%. The rapid investment by aircraft OEMs to open new engineering centers to enhance the manufacturing capabilities has boosted the market expansion. Additionally, numerous partnerships among OEMs and third-party companies to develop advanced technologies for the aerospace sector is further adding to the industrial growth. Moreover, the rising adoption of advanced technologies such as AI, Blockchain, Big Data Analytics and some others by OEMs is expected to drive the growth of the aerospace engineering services outsourcing (ESO) market.

The space agencies & startups segment is expected to expand with the highest CAGR during the forecast period. The rise in number of aerospace startups in several countries such as the U.S., India, France, Germany and some others has boosted the market growth. Also, the growing investment by space agencies such as ISRO, NASA, JAXA and some others for deploying advanced solutions in rocket manufacturing is contributing to the industrial expansion. Moreover, partnerships among space agencies and solution providers to adopt advanced technologies in the aerospace sector is expected to boost the growth of the aerospace engineering services outsourcing (ESO) market.

Geographical Insights

Why North America Dominated the Aerospace Engineering Services Outsourcing (ESO) Market in 2025?

North America led the aerospace engineering services outsourcing (ESO) market with a share of 35%. The growing demand for private jets among HNIs in the U.S. and Canada has boosted the market expansion. Additionally, rapid investment by market giants for setting up new aerospace development centers coupled with numerous government initiatives aimed at enhancing aircraft safety is playing a vital role in shaping the market in a positive direction. Moreover, the presence of numerous market players such as Lockheed Martin Corporation, Boeing, Northrop Grumman Corporation, Raytheon Technologies and some others is expected to drive the growth of the aerospace engineering services outsourcing (ESO) market in this region.

  • In June 2024, Lockheed Martin announced to invest around US$ 18 million. This investment is done for opening a new aerospace engineering center in North Alabama, U.S. (Source: Aerospace Manufacturing)

The U.S. dominated the market in this region. The growing defense expenditure along with the presence of well-established aircraft manufacturing hub has boosted the market growth. Additionally, technological advancements in the aerospace sector coupled with rise in number of airline companies is playing a vital role in shaping the industrial landscape.

Asia Pacific is expected to rise with the fastest CAGR during the forecast period. The growing sales of commercial aircrafts in several countries such as India, China, Singapore, Japan, and some others has boosted the market growth. Also, increasing emphasis by government agencies for deploying advanced aircrafts in military sector for enhancing cross-border safety coupled with rise in number of aerospace startups is crucial for the industrial expansion. Moreover, the presence of various market players such as Tech Mahindra, L&T Technology Services, Wipro and some others is expected to foster the growth of the aerospace engineering services outsourcing (ESO) market in this region.

  • `In August 2024, Tech Mahindra partnered with Marshall Group. This partnership is done for developing advanced solutions to enhance the aerospace and defense sector across India. (Source: Tech Mahindra)

China led the market in this region. In China, the market is generally driven by the rising development in the drone industry coupled with abundance of essential raw materials. Also, rapid investment aerospace companies to construct new engineering centers along with growing use of advanced satellites for strengthening the telecom sector is further adding to the industrial expansion.

Industry Leader Announcement

  • In February 2025, Brigitte de Vet-Veithen, the CEO of Materialise made an announcement stating that,” The opening of our new Aerospace Competence Center aligns with our commitment to support the aerospace industry through more than three decades of experience in additive manufacturing and software solutions, as well as our pioneering role in producing certified parts, by joining this selective aerospace network, we can strengthen our capabilities, expand partnerships, and enable other aerospace leaders in this hub to accelerate innovation and explore new possibilities with AM.”

Competitive Landscape

The aerospace engineering services outsourcing (ESO) market is a rapidly developing industry with the presence of several dominating players. Some of the prominent companies in this industry consists of Infosys, L&T Technology Services, Cyient, Capgemini Engineering (formerly Altran), ALTEN Group, AKKA Technologies (now part of Akkodis), Quest Global, Tata Technologies, Tech Mahindra, HCLTech, Wipro, Bertrandt, Alten Calsoft Labs, EPAM Systems, Accenture, ALTIMETRIK, Assystem, Segula Technologies, Safran Engineering Services, Expleo Group and some others. These companies are constantly engaged in providing aerospace engineering services and adopting numerous strategies such as launches, collaborations, partnerships, joint ventures, business expansions, acquisitions, and some others to maintain their dominance in this industry.

Safran Revenue in Million Euros (2023-24)

  • According to the annual report of Safran, the revenue of the company in 2023 was 23651 million euros that increased to 27716 million euros in 2024.

Recent Developments

  • In June 2025, Airframe Designs announced to open a new aircraft manufacturing center in the UK. This center is inaugurated with an aim to use 3D scanning technology for developing various aircraft components. (Source: Aerospace)
  • In March 2025, Collins Aerospace announced to launch a new aerospace engineering center in Bangalore. This new center is opened to test different types of aerospace systems to meet international safety standards. (Source: Manufacturing in India)
  • In January 2025, Tata Consultancy Services announced to inaugurate a new delivery center in Toulouse, France. This new center is opened with an aim at enhancing the aircraft manufacturing process. (Source: TCS)

Aerospace Engineering Services Outsourcing (ESO) Market Key Players

Aerospace Engineering Services Outsourcing (ESO) Market Companies

  • Infosys
  • Tata Technologies
  • Tech Mahindra
  • HCLTech
  • Wipro
  • L&T Technology Services
  • Cyient
  • Capgemini Engineering (formerly Altran)
  • Bertrandt
  • Alten Calsoft Labs
  • EPAM Systems
  • Accenture
  • ALTIMETRIK
  • Assystem
  • Segula Technologies
  • Safran Engineering Services
  • Expleo Group
  • ALTEN Group
  • AKKA Technologies (now part of Akkodis)
  • Quest Global

Aerospace Engineering Services Outsourcing (ESO) Market Segments

By Service Type

  • Design & Prototyping
    • CAD modeling & drafting
    • Conceptual design
    • Structural design
    • 3D modeling & virtual prototyping
  • Testing & Simulation
    • CFD (Computational Fluid Dynamics)
    • FEA (Finite Element Analysis)
    • Wind tunnel testing support
    • Material testing
  • Manufacturing Support
    • Tooling design
    • Jigs & fixtures
    • CNC programming
    • Process automation
  • Embedded Systems & Avionics
    • Control system development
    • Flight software engineering
    • Avionics integration
    • IoT and sensor integration
  • MRO Engineering Services
    • Maintenance procedure development
    • Retrofit & modification engineering
    • Technical publications
  • Systems Engineering & Integration
    • Payload integration
    • Electrical system integration
    • Mechanical integration
  • Others
    • Reverse engineering
    • Engineering analytics
    • Compliance & regulatory consulting

By Application

  • Aerostructures
  • Avionics
  • Engines
  • Cabin Interiors
  • Landing Gear
  • Propulsion Systems
  • Flight Control Systems

By Platform Type

  • Commercial Aviation
    • Narrow-body
    • Wide-body
    • Regional jets
  • Defense
    • Fighter jets
    • Military transport aircraft
    • UAVs
  • Space
    • Satellites
    • Launch vehicles
    • Space stations
  • Urban Air Mobility (UAM)
    • eVTOLs
  • Drones

By Outsourcing Approach

  • Onshore
  • Nearshore
  • Offshore

By Client Type

  • OEMs (Original Equipment Manufacturers)
  • Tier 1 Suppliers
  • Airlines & MRO Providers
  • Space Agencies & Startups

By Region

  • North America
  • Latin America
  • Western Europe
  • Eastern Europe
  • Asia Pacific
  • The Middle East and Africa
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  • Insight Code: 1767
  • No. of Pages: 150
  • Format: PDF/PPT/Excel
  • Last Updated: 11 July 2025
  • Report Covered: [Revenue + Volume]
  • Historical Year: 2021-2023
  • Base Year: 2024
  • Estimated Years: 2025-2034

Meet the Team

Laxmi Narayan is a seasoned Research Analyst at Towards Automotive, with 5 years of specialized experience in market research, analysis, and consulting within the automotive technology domain.

Learn more about Laxmi Narayan

Aditi Shivarkar, with 14+ years of experience in automotive market research, specializes in tracking trends across vehicle technologies, mobility solutions, and materials innovation. She delivers accurate, actionable insights that drive excellence in the automotive sector—fueling strategies around electrification, sustainability, and advanced manufacturing.

Learn more about Aditi Shivarkar
FAQ's

The ESO market is witnessing exponential growth, with a projected CAGR of 25% from 2025 to 2034. This is largely driven by surging defense expenditure, rising demand for lightweight and fuel-efficient aircraft, growing incidents of aircraft accidents leading to tighter safety regulations, and government-backed aerospace initiatives. Additionally, OEMs and defense agencies are increasingly outsourcing high-value engineering tasks to reduce costs and accelerate innovation.

Technologies like AI-powered design platforms, CAD/3D modeling, IoT-based embedded systems, and digital twins are reshaping engineering processes. The adoption of cloud-based prototyping, AI-driven simulations, and advanced avionics integration are enabling faster and smarter design iterations. The integration of additive manufacturing is also gaining traction, especially in custom aerostructures and interiors.

High-growth segments include embedded systems & avionics, projected to grow with the highest CAGR, and cabin interiors, due to increasing demand for luxury and smart in-flight environments. Urban air mobility (UAM), especially eVTOL aircraft, is emerging as a disruptive, high-investment opportunity area with rapid scaling potential.

Defense budgets directly influence ESO demand. Countries like the U.S., China, and Ireland are significantly investing in fleet modernization, smart surveillance, and unmanned aerial systems. Such investments often require outsourced design, simulation, and systems integration services—boosting the ESO market, especially in offshore markets.

OEMs dominate the ESO client base, holding a 48% market share. They\'re outsourcing more than ever to scale capacity, reduce development cycles, and access specialized skills. OEMs are also investing in global engineering hubs and forming strategic alliances with ESO providers to co-develop next-gen aerospace technologies.

While North America currently leads with a 35% share due to strong OEM presence and defense contracts, Asia Pacific is forecasted to grow at the fastest rate. Countries like India and China are investing heavily in aerospace infrastructure, supported by favorable policies, rising MRO demand, and a growing number of aerospace startups.

Startups and space agencies represent a fast-growing ESO client segment. Their increasing need for cost-effective R&D, propulsion system design, and satellite development services is fueling outsourcing demand. Collaborative innovation between startups and ESO providers is accelerating development cycles and market entry.

Offshore outsourcing is the dominant strategy (61% market share) due to cost savings, time-zone benefits, and access to skilled engineering talent. However, onshore and nearshore models are gaining traction for projects involving data sensitivity, defense compliance, and tighter integration with OEM operations.

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