Automotive Small and Medium DC Motor Market Sets USD 6.27 Bn at 5.24% CAGR

Automotive Small and Medium DC Motor Market Leaders 2025: Denso, Bosch, and NIDEC Among Top Players Driving Innovation

According to market projections, the automotive small and medium DC motor industry is expected to grow from USD 3.75 billion in 2024 to USD 6.27 billion by 2034, reflecting a CAGR of 5.24%. Asia Pacific led the automotive small and medium DC motor market, while North America is set for strong growth. Brushed motors and 100–500W units dominated, but brushless motors and 1kW–5kW units will grow fastest. OEMs and passenger cars led, with BEVs and EPS rising fast.

Automotive Small and Medium DC Motor Market Demand, Size and Growth Rate Forecast

The automotive small and medium DC motor market is projected to reach USD 6.27 billion by 2034, expanding from USD 3.95 billion in 2025, at an annual growth rate of 5.24% during the forecast period from 2025 to 2034. The growing application of small-sized DC motors in luxury cars for performing complex operations coupled with technological advancements in motor industry is contributing to the market growth.

Additionally, the increasing sales of plug-in-hybrid vehicles in developing nations as well as surge in demand for coreless DC motors from the automotive sector has played a prominent role in shaping the industrial landscape. The integration of AI and IoT in DC motors is expected to create numerous growth opportunities for the market players in the future.

Automotive Small and Medium DC Motor Market Size 2024 -2034

Unlock Infinite Advantages: Subscribe to Annual Membership

Introduction

The automotive small and medium DC motor market is a prominent branch of the automotive component industry. This industry deals in manufacturing and distribution of medium and small-sized DC motors across the world. There are several types of motors developed in this sector comprising of permanent magnet brushed DC motors, series wound brushed DC motors, inner rotor BLDC motors, outer rotor BLDC motors and some others. These motors comes with different power ratings consisting of below 100W, 100W – 500W, 500W – 1kW, 1kW – 5kW and some others. It finds application in numerous types of vehicles including passenger cars, light commercial vehicles (LCVs), heavy commercial vehicles (HCVs), electric vehicles (EVs) and some others. The growing application of BLDC motors in commercial vehicles has contributed to the overall industrial expansion. This market is expected to rise significantly with the growth of the electric vehicles industry around the globe.

Highlights of the Automotive Small and Medium DC Motor Market

  • Asia Pacific generated highest revenue of the automotive small and medium DC motor market.
  • North America is expected to grow with a significant CAGR during the forecast period.
  • By motor type, the brushed DC motors segment held the largest share of the market.
  • By motor type, the brushless DC motors segment is expected to rise with the highest CAGR during the forecast period.
  • By power rating, the 100-500W segment led the market.
  • By power rating, the 1kW-5kW segment is expected to grow with the fastest CAGR during the forecast period.
  • By distribution channel, the OEMs segment dominated the market.
  • By distribution channel, the aftermarket segment is expected to rise with the highest CAGR during the forecast period.
  • By vehicle type, the passenger cars segment held the largest share of the market.
  • By vehicle type, the electric vehicles (BEVs)segment is expected to rise with the fastest CAGR during the forecast period.
  • By application, the body & comfort systems segment held the dominant share of the industry.
  • By application, the electric power steering (EPS)segment is expected to grow with the fastest CAGR during the forecast period.

Key Metrics and Overview

Metric Details
Market Size in 2025 USD 3.95 Billion
Projected Market Size in 2034 USD 6.27 Billion
CAGR (2025 - 2034) 5.24%
Leading Region Asia Pacific
Market Segmentation By Motor Type, By Vehicle Type, By Power Rating, By Application, By Distribution Channel and By Region
Top Key Players Denso, Mitsuba, Brose, Mabuchi Motors, Valeo, DY Corporation, LG Innotek, MinebeaMitsumi, ShengHuaBo

The major trends in this market consists of business expansions, online platforms and EV adoption.

  • Business Expansions

Several market players are opening up new motor production facilities to cater the needs of the automotive sector. For instance, in May 2025, Yasa inaugurated a new EV motor factory in Yarnton, UK. This new production facility is opened to manufacture advanced motors for the EV sector. (Source: electrive)

  • Online Platforms

The rising consumer preference to purchase automotive components from online platforms is an ongoing trend in the industry. For instance, in May 2025, Uno Minda launched UnoMindaKart platform in India. UnoMindaKart is an online platform that enable Indian people to purchase a wide range of automotive components. (Source: Autocar Professional)

  • EV Adoption

The adoption of EVs has increased rapidly in different parts of the world for reducing vehicular emission. According to the International Agency of Energy, around 6.4 million BEVs were sold in China during 2024. (Source: International Energy Agency)

Vehicle Type Insights

How did the Passenger Cars Segment Led the Automotive Small and Medium DC Motor Market in 2025?

The passenger cars segment held the highest share of the market with 60%. The growing production of passenger cars in several countries such as China, Japan, Germany, the U.S. and some others has increased the demand for DC motors, thereby driving the market growth. Additionally, the rising application of brushed DC motors in luxury cars to control HVAC systems is expected to drive the growth of the automotive small and medium DC motor market.

The electric vehicles segment is expected to expand with the fastest CAGR during the forecast period. The rising adoption of EVs in several countries such as the U.S., India, China and some others has boosted the market growth. Moreover, the increasing use of brushless DC motors in EVs to deliver high torque output is expected to propel the growth of the automotive small and medium DC motor market.

Motor Type Insights

What Made Brushed DC Motors to be the Most Dominant Segment of the Automotive Small and Medium DC Motor Market in 2025?

The brushed DC motors segment dominated the market with a share of 54%. The growing use of brushed DC motors in several automotive applications such as fuel pumps, blowers, wipers and some others has boosted the market expansion. Moreover, numerous advantages of brushed DC motors such as simple design, low cost, ease of control and some others is expected to drive the growth of the automotive small and medium DC motor market.

The brushless DC motors segment is expected to grow with the highest CAGR during the forecast period. The growing application of brushless DC motors in electric vehicles and hybrid vehicles for delivering superior torque and enhanced performance has driven the market expansion. Additionally, numerous benefits of these motors including superior reliability, high efficiency, precise control and some others is expected to boost the growth of the automotive small and medium DC motor market.

Distribution Channel Insights

Why did the OEMs Segment Held the Largest Share of the Automotive Small and Medium DC Motor Market in 2025?

The OEMs segment led the market with a share of 81%. The growing demand for genuine automotive products due to their high durability and superior quality has boosted the market expansion. Additionally, numerous offers provided by the automotive OEMs to attract consumers for timely maintenance of their vehicles is accelerating the growth of the automotive small and medium DC motor market.

The aftermarket segment is expected to rise with the fastest CAGR during the forecast period. The rising demand for affordable automotive motors from mid-income countries has boosted the industrial expansion. Moreover, the availability of wide range of DC motors in several online platforms coupled with opening of new automotive aftermarket service centers is expected to boost the growth of the automotive small and medium DC motor market.

Power Rating Insights

What Made the 100-500W Segment Led the Automotive Small and Medium DC Motor Market in 2025?

The 100-500W segment held the dominant position in the market with a share of 38%. The rising application of 100-500W in automotive sector for operating power steering and windshield wipers has contributed to the market expansion. Additionally, the growing use of these motors in smaller EVs such as electric scooters and e-bikes is expected to drive the growth of the automotive small and medium DC motor market.

The 1kW-5kW segment is expected to rise with the fastest CAGR during the forecast period. The growing application of 1kW-5kW motors in seat adjusters, power windows, and other low-power systems has boosted the market growth. Moreover, the increasing use of these motors in automotive HVAC systems and fuel pumps is expected to foster the growth of the automotive small and medium DC motor market.

Application Insights

Why did the Body & Comfort Systems Segment Held the Highest Share of the Automotive Small and Medium DC Motor Market in 2025?

The body & comfort systems segment dominated this industry with a share of 34%. The growing demand for sunroofs-based SUVs in India and Japan has boosted the market growth. Additionally, the rising application of brushless DC motors in several automotive applications such as power windows, power seats, mirrors and some others is expected to propel the growth of the automotive small and medium DC motor market.

The electric power steering (EPS) segment is expected to expand with the fastest CAGR during the forecast period. The rising use of electric power steering (EPS) in luxury vehicles has increased the demand for 100-500W DC motors, thereby driving the market expansion. Moreover, partnerships among automotive brands and steering manufacturers to develop high-quality power steering is expected to boost the growth of the automotive small and medium DC motor market.

Geographical Insights

Why Asia Pacific dominated the Automotive Small and Medium DC Motor Market in 2025?

Asia Pacific held the highest share of the automotive small and medium DC motor market with share of 46%. The growing sales and production of commercial vehicles in several countries such as Japan, China, India, South Korea and some others has boosted the market expansion. Additionally, rise in number of EV startups coupled with rapid investment in the automotive component industry by public-sector entities is contributing to the industrial growth. Moreover, the presence of several market players such as Denso, LG Innotek, ShengHuaBo, Kitashiba Electric, Nidec Corporation and some others is expected to drive the growth of the automotive small and medium DC motor market in this region.

  • In May 2025, Nidec Corporation announced to open a new factory in Neemrana, Rajasthan. This new production facility is inaugurated to produce a wide range of automotive motors for the consumers of India. (Source: NIDEC CORPORATION)

China is the major contributor in this region. In China, the market is generally driven the rapid production of EVs coupled with rise in number of automotive motor companies. Additionally, the availability of raw materials at less prices as well as technological advancements in the automotive sector is contributing to the overall industrial expansion.

North America is expected to rise with a significant CAGR during the forecast period. The growing adoption of electric vehicles in the U.S. and Canada to reduce vehicular emission has increased the demand for DC motors, thereby driving the market growth. Additionally, the rising sales of luxury vehicles coupled with technological advancements in the motor manufacturing sector is further adding to the industrial expansion. Moreover, the presence of numerous local market players such as Allied Motion Technologies Inc, ElectroCraft Inc, AMETEK, Inc, Regal Rexnord Corporation and some others is expected to propel the growth of the automotive small and medium DC motor market in this region.

  • In January 2025, ElectroCraft opened a new production facility in Michigan, U.S. This new manufacturing plant is inaugurated to manufacture advanced DC motors for the automotive industry of this nation.

(Source: https://www.electrocraft.com/news/read/major-facility-expansion-to-strengthen-us-manufaturing-and-reduce-lead-times/)
U.S. led the market in this region. The growing sales of luxury SUVs coupled with rapid investment in automotive component industry by private players has contributed to the market growth. Additionally, the presence of several automotive companies such as Tesla, Ford, General Motors and some others is driving the industry in a positive direction.

Industry Leader Announcement

  • In March 2025, James Widmer, the CEO of AEM made an announcement stating that,” The HDRM300C represents more than just an incremental improvement in motor technology, by combining our patented coil compression technology with enhanced thermal management and improved speed capabilities, we’re delivering a motor that sets new benchmarks for efficiency and performance. For the transportation industry, this means more capable electric vehicles that are more cost effective to operate and maintain.”

Competitive Landscape

The automotive small and medium DC motor market is a rapidly developing industry with the presence of several dominating players. Some of the prominent companies in this industry consists of Johnson Electric, NIDEC, Bosch, Buhler Motor, Shanghai SIIC Transportation, Denso, Mitsuba, Brose, Mabuchi Motors, Valeo, DY Corporation, LG Innotek, MinebeaMitsumi, ShengHuaBo, Keyang Electric Machinery, Igarashi Motors India, Kitashiba Electric, Ningbo Hengshuai and some others. These companies are constantly engaged in developing small and medium-sized DC motors for the automotive sector and adopting numerous strategies such as business expansions, acquisitions, launches, partnerships, joint ventures, collaborations and some others to maintain their dominance in this industry.

  • In October 2024, Valeo collaborated with Mahle. This collaboration is done for a new range of brushless DC motors for the automotive sector. (Source: The Buzzev News)

Valeo Geographic Revenue % (2024)

  • According to the annual report of Valeo, the Europe and Africa region generated around 44% of the company’s revenue followed by other regions. (Source: Valeo)

Recent Developments

  • In May 2025, Belrise announced to open a new EV motor plant in Pune, India. This new manufacturing plant will be inaugurated to cater the needs of EV consumers of this nation. (Source: Autocar Professional)
  • In March 2025, Qorvo launched brushless DC (BLDC) motor. This DC motor is designed for performing numerous applications in the automotive sector.(Source: Qorvo)
  • In July 2024, Mabuchi Motors partnered with the OKI Group. This partnership is done for enhancing the production of small-sized automotive DC motors for the automotive industry of Japan. (Source: OKI)

Automotive Small and Medium DC Motor Market Key Players

Automotive Small and Medium DC Motor Market Companies

  • Denso
  • Johnson Electric
  • Brose
  • Mabuchi Motors
  • Valeo
  • DY Corporation
  • LG Innotek
  • MinebeaMitsumi
  • ShengHuaBo
  • Keyang Electric Machinery
  • Buhler Motor
  • NIDEC
  • Bosch
  • Mitsuba
  • Shanghai SIIC Transportation
  • Igarashi Motors India
  • Kitashiba Electric
  • Ningbo Hengshuai

Automotive Small and Medium DC Motor Market Segments

By Motor Type

  • Brushed DC Motors
    • Permanent Magnet Brushed DC Motors
    • Series Wound Brushed DC Motors
  • Brushless DC Motors (BLDC)
    • Inner Rotor BLDC Motors
    • Outer Rotor BLDC Motors

By Vehicle Type

  • Passenger Cars
  • Light Commercial Vehicles (LCVs)
  • Heavy Commercial Vehicles (HCVs)
  • Electric Vehicles (EVs)
    • Battery Electric Vehicles (BEVs)
    • Plug-in Hybrid Electric Vehicles (PHEVs)
    • Hybrid Electric Vehicles (HEVs)

By Power Rating

  • Below 100W
  • 100W – 500W
  • 500W – 1kW
  • 1kW – 5kW

By Application

  • Body & Comfort Systems
    • Power Windows
    • Power Seats
    • Sunroof
    • Mirrors
  • Powertrain Systems
    • Fuel Pump Motors
    • Engine Cooling Fan Motors
    • Transmission Actuators
  • HVAC Systems
    • Blower Motors
    • Vent Actuators
  • Safety Systems
    • Electronic Parking Brake
    • Active Grille Shutters
  • Steering and Suspension
    • Electric Power Steering (EPS)
    • Suspension Actuators
  • Others
    • Wipers
    • Washer Pumps

By Distribution Channel

  • OEMs
  • Aftermarket

By Region

  • North America
  • Latin America
  • Western Europe
  • Eastern Europe
  • Asia Pacific
  • The Middle East and Africa
Share With : linkedin twitter facebook
  • Insight Code: 1761
  • No. of Pages: 150
  • Format: PDF/PPT/Excel
  • Last Updated: 02 July 2025
  • Report Covered: [Revenue + Volume]
  • Historical Year: 2021-2023
  • Base Year: 2024
  • Estimated Years: 2025-2034

Meet the Team

Laxmi Narayan is a seasoned Research Analyst at Towards Automotive, with 5 years of specialized experience in market research, analysis, and consulting within the automotive technology domain.

Learn more about Laxmi Narayan

Aditi Shivarkar, with 14+ years of experience in automotive market research, specializes in tracking trends across vehicle technologies, mobility solutions, and materials innovation. She delivers accurate, actionable insights that drive excellence in the automotive sector—fueling strategies around electrification, sustainability, and advanced manufacturing.

Learn more about Aditi Shivarkar
FAQ's

The market is primarily driven by increasing applications of DC motors in luxury and electric vehicles (EVs), rising demand for coreless and brushless motors, and rapid technological advancements such as AI and IoT integration. The shift towards vehicle electrification, especially in emerging economies, is significantly accelerating demand.

The market is expected to grow from USD 3.95 billion in 2025 to USD 6.27 billion by 2034, at a CAGR of 5.24%. This steady growth reflects rising EV penetration, expanding OEM and aftermarket opportunities, and technological innovations improving motor performance.

Brushless DC motors (BLDC) are expected to witness the highest CAGR during the forecast period due to their high efficiency, reliability, and suitability for electric and hybrid vehicles. Investors should watch this segment for future-focused developments.

Asia Pacific leads in revenue due to large-scale EV production and cost-effective manufacturing, especially in China and India. North America is poised for high growth, backed by increased EV adoption and tech-driven automotive manufacturing.

EVs are significantly transforming the demand landscape. As vehicles shift from mechanical to electric components, DC motors are increasingly used in critical systems like EPS, HVAC, and powertrain. China’s sale of 6.4 million BEVs in 2024 illustrates the growing opportunity.

OEMs accounted for 81% of the market in 2025, driven by demand for high-quality, durable, factory-fitted components. Strategic partnerships, service offers, and brand trust make OEMs the go-to channel for DC motor sourcing.

Body & comfort systems dominate the current market, while electric power steering (EPS) is set to expand rapidly. These segments are vital as automakers focus on luxury, safety, and efficiency in both ICE and EV vehicles.

Integration of AI, IoT, and advanced thermal management systems is revolutionizing motor performance. Innovations like HDRM300C motors, which offer better efficiency and control, are setting new benchmarks for automotive systems.

Ready to talk to a Towards Automotive consultant?

We offer automotive expertise for market projections and customizable research, adaptable to diverse strategic approaches.

Contact Us