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July 2025
The ICE (Internal Combustion Engine) powered generators in EVs market is accelerating, with forecasts predicting hundreds of millions in revenue growth between 2025 and 2034, powering sustainable infrastructure globally. The rising demand for fuel-efficient vehicles coupled with technological advancements in ICE engines is playing a vital role in shaping the industrial landscape.
Additionally, numerous government initiatives aimed at incentivizing EV consumers along with rapid investment by automotive companies on developing EV range extenders has driven the market expansion. The growing emphasis of automotive brands on developing range-extender hybrid engines is expected to create ample growth opportunities for the market players in the future.
The ICE (Internal Combustion Engine) powered generators in EVs market is a prominent branch of the electric vehicle industry. This industry deals in development and distribution of ICE-powered generators in different parts of the world. There are several types of generators developed in this sector consisting of standalone ICE generator, range extender, combined ICE & battery system and some others. These generators deliver a wide range of power output ranging from below 20 KW to above 100 KW. It is designed for numerous types of vehicles comprising of passenger vehicles, commercial vehicles, two-wheelers, heavy-duty vehicles and some others. This market is expected to rise significantly with the growth of the automotive sector around the globe.
The major trends in this market consists of government initiatives, partnerships and increasing sales of EVs.
The passenger vehicles segment dominated the market with a share of 60%. The increasing demand for affordable EVs in developing regions has driven the market expansion. Additionally, rising emphasis of automotive brands to develop high-quality EV generators for passenger cars is playing a vital role in shaping the industry in a positive direction. Moreover, partnerships among EV companies and engine manufacturers to develop range extenders is expected to drive the growth of the ICE (Internal Combustion Engine) powered generators in EVs market.
The commercial vehicles segment is expected to grow with the highest CAGR during the forecast period. The rising adoption of electric trucks in several sectors such as logistics, e-commerce, mining, construction and some others has boosted the market growth. Also, the integration of standalone ICE generator in LCEVs as a backup power source is contributing positively to the industry. Moreover, the deployment of electric buses in urban areas of developed regions is expected to boost the growth of the ICE (Internal Combustion Engine) powered generators in EVs market.
The range extender (ReX) segment held the largest share of the market with 55%. The rising use of range extenders in EVs for providing high-driving range has boosted the market expansion. Additionally, the research and development activities related to range extenders coupled with technological advancements in EV sector is contributing to the industry in a positive manner. Moreover, rapid investment by automobile companies for developing EV range extenders is expected to propel the growth of the ICE (Internal Combustion Engine) powered generators in EVs market.
The standalone ICE generator segment is expected to expand with the fastest CAGR during the forecast period. The growing demand for AC synchronous generators in EVs for converting mechanical energy into alternating current (AC) has driven the market growth. Also, rapid investment by automotive brands for developing high-quality ICE generators to cater the needs of the EV is expected to boost the growth of the ICE (Internal Combustion Engine) powered generators in EVs market.
The gasoline engines segment led the market with a share of 45%. The rising demand for gasoline-powered vehicles due to its low maintenance and superior performance has boosted the market expansion. Additionally, the integration of EV generators in petrol-powered vehicles to enhance driving range is expected to foster the growth of the ICE (Internal Combustion Engine) powered generators in EVs market.
The hybrid engines segment is expected to grow with the fastest CAGR during the forecast period. The rising focus of automotive companies to integrate high-quality hybrid engines for luxury cars has boosted the market expansion. Also, rapid investment by engine manufacturers to develop powerful hybrid engines for commercial vehicles is expected to drive the growth of the ICE (Internal Combustion Engine) powered generators in EVs market.
The range extension segment dominated the industry with a share of 65%. The increasing use of ICE-powered generators in EVs for enhancing driving range has driven the market expansion. Additionally, rapid investment by automotive companies on developing range extenders for EVs is accelerating the growth of the ICE (Internal Combustion Engine) powered generators in EVs market.
The emergency backup power segment is expected to rise with the highest CAGR during the forecast period. The growing application of standalone ICE generator in PHEVs to deliver superior mileage has boosted the market growth. Also, the increasing adoption of range extenders by commercial EV manufacturers is expected to foster the growth of the ICE (Internal Combustion Engine) powered generators in EVs market.
The gasoline segment held the dominant share of the industry with 50%. The growing use of range extenders in petrol-powered hybrid vehicles for delivering superior mileage has boosted the market expansion. Additionally, collaborations among market players for developing numerous types of generators to cater the needs of gasoline vehicles is expected to boost the growth of the ICE (Internal Combustion Engine) powered generators in EVs market.
The natural gas segment is expected to expand with the highest CAGR during the forecast period. The increasing demand for gas-powered vehicles in developing nations has driven the market growth. Also, the growing use of standalone ICE generators in CNG vehicles is expected to propel the growth of the ICE (Internal Combustion Engine) powered generators in EVs market.
The below 20 kW segment dominated the industry with a share of 40%. The increasing demand for below 20 kW generators for delivering high-power DC fast charging (CCS2) in electric vehicles has boosted the market growth. Additionally, the growing use of these generators in affordable EVs due to their low maintenance cost is expected to drive the growth of the ICE (Internal Combustion Engine) powered generators in EVs market.
The 50–100 kW segment is expected to rise with the fastest CAGR during the forecast period. The rising use of 50–100 kW generators in HCEVs for delivering superior power has driven the market expansion. Also, the increasing emphasis of automotive brands for integrating these generators for providing auxiliary power and delivering high range is expected to boost the growth of the ICE (Internal Combustion Engine) powered generators in EVs market.
The plug-in hybrid electric vehicle (PHEV) led the industry with a share of 50%. The growing demand for plug-in-hybrid vehicles in developing nations such as India, Vietnam, Thailand and some others has driven the market expansion. Additionally, rapid investment by engine manufacturers to develop high-efficiency PHEV engines is crucial for the industrial growth. Moreover, increasing emphasis of automotive brands to launch new PHEVs is expected to foster the growth of the ICE (Internal Combustion Engine) powered generators in EVs market.
The full hybrid electric vehicle (FHEV) segment is expected to grow with the highest CAGR during the forecast period. The rising sales of hybrid cars in developed regions to deliver superior driving range has boosted the market growth. Additionally, increasing focus of automotive companies to integrate powerful hybrid engines in commercial vehicles is contributing to the industry in a positive direction. Moreover, collaborations among automakers and engine manufacturers to develop hybrid engines is expected to boost the growth of the ICE (Internal Combustion Engine) powered generators in EVs market.
The front-wheel drive (FWD) segment led the market with a share of 55%. The rising demand for mid-ranged passenger EVs in developed nations has increased the demand for front-wheel drive systems, thereby driving the market expansion. Also, numerous benefits of FWD systems including better handling, high efficiency, improved traction, simple design and some others is expected to drive the growth of the ICE (Internal Combustion Engine) powered generators in EVs market.
The all-wheel drive (AWD) segment is expected to rise with the highest CAGR during the forecast period. The increasing use of AWD systems in trucks and SUVs to enhance off-roading experience has boosted the market expansion. Additionally, the integration of range extenders in AWD EVs to increase driving range is expected to propel the growth of the ICE (Internal Combustion Engine) powered generators in EVs market.
North America led the ICE (Internal Combustion Engine) powered generators market with a share of 40%. The growing sales of luxury electric vehicles in the U.S. and Canada with an aim at reducing vehicular emission has boosted the market expansion. Additionally, numerous government initiatives aimed at developing the EV charging infrastructure coupled with rapid investment by engine manufacturers to develop fuel-efficient engines is playing a prominent role in shaping the industrial landscape. Moreover, the presence of several market players such as Ford Motor Company, General Motors, Tesla, Rivian Automotive and some others is expected to drive the growth of the ICE (Internal Combustion Engine) powered generators in EVs market in this region.
U.S. dominated the market in this region. The rising demand for eco-friendly vehicles coupled with rapid investment by automotive brands for opening new manufacturing has boosted the market expansion. Additionally, increasing emphasis of government for developing the EV industry along with presence of numerous automotive companies is playing a vital role in shaping the industrial landscape.
Asia Pacific is expected to grow with the highest CAGR during the forecast period. The increasing demand for electric vehicles in several countries such as India, China, Japan, South Korea and some others has the driven the market growth. Also, rapid investment by government for developing the EV infrastructure along with technological advancements in the EV sector is playing a vital role in shaping the industry in a positive direction. Moreover, the presence of numerous market players such as Toyota Motor Corporation, Honda Motor Co., Ltd., Nissan Motor Co., Ltd., Hyundai Motor Company and some others is expected to boost the growth of the ICE (Internal Combustion Engine) powered generators in EVs market in this region.
China led the market in this region. The growing sales and production of electric vehicles along with availability of essential raw materials at low prices has boosted the market expansion. Also, rising emphasis of automotive brands to develop EV range extenders coupled with technological advancements in the automotive sector is contributing to the industry in a positive direction.
The ICE (Internal Combustion Engine) powered generators in EVs market is a highly competitive industry with the presence of several dominating players. Some of the prominent companies in this industry consists of BMW AG, General Motors (Chevrolet), Ford Motor Company, Kia Corporation, Mitsubishi Motors Corporation, Toyota Motor Corporation, Honda Motor Co., Ltd., Nissan Motor Co., Ltd., Tesla, Inc., Fisker Automotive, BYD Auto, Rivian Automotive, Volvo Cars, Hyundai Motor Company, Daimler AG (Mercedes-Benz), Porsche AG, Audi AG, Jaguar Land Rover, Stellantis (Peugeot, Chrysler, Fiat), Mahindra Electric Mobility Ltd. and some others. These companies are constantly engaged in developing ICE generators for EVs and adopting numerous strategies such as launches, joint ventures, acquisitions, partnerships, business expansions, collaborations and some others to maintain their dominance in this industry.
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